Henan Jianzhong purchased our company's three-row cotton soft towel machine

Henan Jianzhong aimed to upgrade its cotton towel production line to meet rising demand for high-quality, mid-to-high-end cotton towels. The goal was to improve production efficiency, maintain consistent towel quality, and reduce labor costs while supporting scalable operations.

Challenges

Before upgrading, the customer faced several issues:

1.Low Production Efficiency: Existing single-row machines could not meet increasing market demand.

2.Inconsistent Towel Quality: Manual operations led to uneven fiber distribution and occasional defects.

3.High Labor Costs: Frequent manual intervention slowed down production.

Solution

Sunny Industry provided a three-row cotton soft towel machine, featuring:

1.Servo-Controlled Operation: Ensures high-speed production at 80–100 meters per minute.

2.Advanced Hydroentanglement Technology: Delivers uniform fiber distribution for soft, strong towels.

3.Automatic Yarn Breakage Detection: Reduces defects and improves output consistency.

4.Modular Design & PLC Control: Allows easy adjustments for different towel sizes and materials.

This solution modernized production, reduced manual intervention, and ensured reliable, high-quality output.

Results

After implementation:

1.Production Efficiency Increased: Meeting market demand with faster output.

2.Defective Product Rate Decreased: Consistent towel quality ensured.

3.Labor Costs Reduced: Automation minimized manual handling.

Flexible Production: Supports multiple towel sizes and raw materials.

Henan Jianzhong successfully upgraded its facility, achieving higher efficiency, consistent quality, and a faster return on investment. This case demonstrates the effectiveness of combining advanced cotton towel machinery with automated features to solve production challenges.