cotton tissue making machine

The market demand for cotton tissues continues to grow, driven by rising health awareness and consumer preference for premium products. Known for their exceptional softness, excellent absorbency, and naturally hypoallergenic properties, cotton tissues are increasingly favored in maternal and child care, high-end hotels, and make-up remover products. As consumers pursue higher quality of life, traditional paper towels are gradually being replaced, with market penetration extending from first-tier cities to second- and third-tier cities. Post-pandemic hygiene concerns have further accelerated demand, positioning the cotton tissue market for steady growth in the coming years.

Cotton Tissue Product Classification

Cotton tissues can be categorized based on material and production method:

1. 100% Cotton Spunlace Nonwovens – Produced via hydroentanglement, these tissues are extremely soft and free from chemical residues, ideal for sensitive skin applications.

2. Cotton Blended Tissues – Combining cotton with other fibers such as polyester or viscose, these tissues maintain comfort while reducing production costs.

3. Composite Cotton Tissues – Utilizing specialized processes to combine cotton with functional additives, these tissues provide additional benefits such as antibacterial or moisturizing properties.

Each type caters to different consumer scenarios and price ranges, allowing manufacturers to target a wide market spectrum.

Production Equipment Configuration

Producing cotton tissues requires a complete and integrated equipment system. Core components include:

• Opening and Blending System – Prepares cotton fibers for uniform web formation.

• Carding and Web-Forming Machine – Aligns fibers into a consistent web.

• Hydroentanglement Unit – Uses high-pressure water jets to entangle fibers, determining the strength of the finished product.

• Drying System and Winding Machine – Removes moisture and forms large rolls for post-processing.

Supporting equipment includes slitting machines, folding machines, and packaging machines. High-end production lines feature automated control systems that monitor temperature, pressure, and speed in real time, ensuring consistent quality and efficiency.

Cotton Tissue Production Process

The production process consists of four main stages:

1. Raw Material Processing – Opening, cleaning, and mixing cotton fibers.

2. Web Formation – Carding to create a uniform fiber web.

3. Consolidation – Hydroentanglement with high-pressure water jets to form a strong, cohesive nonwoven fabric.

4. Finishing – Drying, winding, slitting, folding, and packaging into finished products.

The entire process adopts a closed-loop design, promoting efficient, environmentally friendly production and enabling manufacturers to meet the growing demand for high-quality cotton tissues.