cotton tissue production line

The cotton tissue production line is a specialized system designed to transform 100% cotton into soft, skin-friendly disposable toilet paper. With the growing demand for hygiene products in modern life, cotton tissue machines are increasingly popular. They combine automation, efficiency, and hygiene to ensure consistent product quality while reducing production costs.

1. Equipment Overview

A typical cotton toilet paper production line includes a cotton slitting unit, folding and cutting equipment, embossing rollers, and an automatic stacking and packaging system. The equipment is constructed of stainless steel to ensure hygienic standards. Equipped with an advanced servo drive control system, it achieves precise cutting and folding, ensuring consistent toilet paper dimensions and smooth edges.

2. Main Configurations

The cotton tissue production line can be configured with multiple lines to meet varying production capacity requirements. Optional modules include an automatic embossing unit (for enhanced softness), an in-line identification system, and a high-speed packaging unit. The modern system also features a touchscreen PLC control system, intelligent fault detection, and energy-saving motors. These features not only improve production efficiency but also reduce downtime and resource waste.

3. Production Process

The production process begins with a roll of raw cotton, which is then cut to the appropriate width. The cotton layers are then formed into single or double sheets of toilet paper at the folding station. Embossing rollers enhance the product’s softness and absorbency and prevent sticking between layers. The tissue paper is then cut to the desired size and stacked. Finally, the packaging system packages it for retail in boxes, bags, or refills.

4. Final Product

Finished tissue paper is widely used in a variety of applications, including baby care, personal hygiene, makeup removal, and healthcare. Compared to traditional wood pulp tissue, cotton paper is naturally soft, lint-free, and biodegradable, making it more suitable for sensitive skin and environmentally conscious consumers. Depending on the configuration, the production line can produce dry tissue, wet wipes containing lotions or disinfectants, and compressed travel wipes.

The tissue production line provides manufacturers with an efficient and reliable solution to meet the growing market demand for environmentally friendly disposable hygiene products. Its flexible configuration, automated production process and high-quality product output ensure its advantage in market competition and long-term profitability.