Sunny eight-row fully automatic cotton tissue machine line configuration

The eight-row fully automatic cotton tissue machine is a high-efficiency hygiene product production line designed for large-scale mass production. Featuring a four-stage core structure and precision packaging system, this fully automated line handles the entire process from raw materials to finished cotton tissues, delivering high output, consistent quality, and operational stability.

Four-Stage Core Structure

The production line is divided into four integrated core sections:

1. Raw Material Pretreatment Section

   • Unwinds pure cotton non-woven fabric steadily.

   • Tension control system prevents stretching or deformation.

2. Humidification and Forming Section

   • High-pressure micro-mist humidification precisely controls fabric humidity.

   • Embossing rollers create textures such as pearl or plain for enhanced quality.

3. Cutting and Sorting Section

   • Eight high-speed cutting blades operate simultaneously, producing eight rows of cotton tissues.

   • Cutting accuracy: ±0.5mm.

4. Conveying and Sorting Section

   • Negative pressure conveyor transports cotton tissues efficiently.

   • Automatic scrap recycling minimizes material waste.

Core Advantages

Compared to traditional multi-row machines, the eight-row machine offers:

• High Production Capacity:

  • 800–1200 wipes per minute per machine.

  • Daily output: 1.2–1.8 million wipes.

• Flexible Adjustment:

  • Supports quick switching between lengths of 200–300mm.

  • One-click touchscreen adjustment reduces changeover time to <15 minutes.

• Stable Operation:

  • Servo motor drive and PLC control system.

  • Failure rate <0.5%, capable of continuous 24-hour operation.

Pairing with Packaging Machines

The production line integrates seamlessly with fully automatic packaging machines:

• Pull-Out Cotton Wipes:

  • Eight-channel pull-out packaging machine handles folding, counting, bagging, and sealing simultaneously.

• Roll-Packed Cotton Wipes:

  • Eight-station roll-packing machine splits rows into individual rolls, followed by film wrapping.

  • Supports dual production capabilities for different packaging types.

Discharge and Collection

• Graded Conveyor Design: Ensures orderly collection of finished products.

• Separate Discharge Ports: Prevents mixing of the eight rows.

• Photoelectric Counters: Track production in real time.

• Automatic Push Mechanism: Transfers finished batches (e.g., 100 packs) to boxing stage.

• Daily Output: 50,000–80,000 packs per line, suitable for large-scale orders.